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Home Products HV series HV-800L

Steady Triangular Structure Casting

  • Test and analyze by using the most advanced finite element method and utilizing the pressure distribution of the computer simulation structure, the vibration source analysis and design changes, the structure location and other important mechanical and physical change factors in order to ensure that the design of all mechanical parts is improved to the optimum.
  • Although the cost of iron castings is higher, Gamma adheres to use of the iron castings to manufacture the main components as the damping capacity of the iron castings is ten times higher than the steel castings. The reinforcing ribs are also arranged in Gamma iron castings in order to minimize the distortion and maximize the damping capacity. In addition, all Gamma iron castings are thoroughly inspected to ensure there is no crack before and after machining.
  • The high-rigidity ultra-wide base and the chevron column are made of unibody HT300 cast iron to enjoy good stability, high rigidity and fine firmness and provide the most stable heavy load supporting force, and the workbench is not overhung and has excellent rigidity and stability in combination with the strengthened design of all shafts.

High Precision Guideway

  • Each linear guideway uses the quenched steel linear rail, which is preloaded to achieve the zero clearance and the full load capacity in each direction.
  • X-axis and Y-axis precision linear ball guideway.(45mm)
  • Z-axis precision linear roller guideway.(45mm)

High Precision C3 Bll Screw

  • The back clearance free, low noise and steady temperature rising control high-precision ball screw is used and is parallel to the guide rail through the precision measurement. The preloaded precision nut eliminates the back clearance.

Head Stock

  • The direct-link spindle is matched with the head stock with the rib strengthening design, featuring high sensitivity, no belt noise, low shock and no back clearance. The proportion of contact length between the spindle head and the column is proper, being golden proportion, providing steady support for the spindle, greatly improving the supporting area of the machine head and having very good machining stability.

Chevron column

  • High-strength column structure design is adopted to bear heavy cutting and high-speed running without deformation. You will feel true powerful force. 同时HV-1200L以上机型运用硬轨立柱,更大范围的提高了大型机台的抗扭力值;With the supporting of ultra-large and ultra-wide column, the internally reinforced layout and the grid intersecting arrangement of rib plates, the anti-torque ability is strong, so that the product is suitable for heavy cutting machining.

Table

  • The ultra-thick and ultra-large table is arranged on X-aixs flatwise, the weight is distributed uniformly on the workbench, and the rigidity and the bearing capacity are ultra-strong to ensure that the guide rail of the machine tool is durable and holds precision for a long time.

Saddle

  • The double-T ultra-wide structure extends the contact span of the saddle, enhances the torsional strength, strengthens the dynamic stability and ensures speediness and stationarity.

Heavy cast iron base

  • With the ultra-wide supporting anchor, the supporting area is large; with the supporting of box structure, strong stability and good rigidity, the product is suitable for heavy cutting machining.

Unit

High Precision Guideway
High Precision Guideway

High Precision C3 Bll Screw
High Precision C3 Bll Screw

Head Stock
Head Stock

Chevron column
Chevron column

Table
Table

Saddle
Saddle

Heavy cast iron base
Heavy cast iron base

  • High-pressure backward flushing chip removal system:Two vertical motors are installed, one is used for backward flushing on two sides, and the other is used for the machine to directly cool the machined workpieces. The new backward flushing chip removal design is adopted to rapidly and thoroughly remove the chips attached to the inside of the machine. The high-pressure backward flushing chip removal system mainly carries away the machining heat generated in the chips to ensure the machining precision and the surface smoothness of the workpieces as well as the machine precision.
  • 高效螺旋杆排屑:能有效地把金属材料所切割下来的条状、块状、颗粒状废屑快速的排除出,清楚机台内部积屑。
  • 活动式手轮:活动式手轮装置设计,操作设定方便
  • Heat exchanger:The heat exchanger is used in the electrical box to ensure that the heat in the electrical box is extracted rapidly to maintain the temperature in the box and stabilize the operation of control system.
  • 高效能油冷机:高效的主轴油冷,有效的利用循环油,经冷冻机将主轴运转产生的热能带离主轴,主轴保持正常温度运转,提高加工精度,确保主轴使用寿命。
  • Automatic Lubricating System:The positive displacement point-to-point lubrication is used to ensure that the lubricating oil is filled into each oil inlet and uniformly distributed on the machine.
  • Tricolour light:The tricolour light is arranged at the conspicuous position of the machine. When the machine is out of order, the tricolour light gives warning to the operator.
  • 氮气平衡系统:Z轴采用氮气平衡系统,动作上下稳定顺畅不会震动;特别适合模具高速精修,提高产能和工作效率;采用高压氮气瓶氮氧回收节省资源;氮氧为惰性气体,稳定无危险即使无预警突然停电,头座也不会产生下移现象,确保刀具寿面和工作物之安全。
  • il-water separator: The oil-water separator separates the oil from the mixture in the event of oil-water mixing, and ensures the quality of cutting fluid. The recovered oil can be reused to save the cost.
  • Work light: One explosion-proof light is reasonably arranged on the two sides of the machine to fully ensure adequate lighting and protect the eyes from strong light.
High-pressure backward flushing chip removal system

High-pressure backward flushing chip removal system

高效螺旋杆排屑

高效螺旋杆排屑

活动式手轮

活动式手轮

Heat exchanger

Heat exchanger

高效能油冷机

高效能油冷机

Automatic Lubricating System

Automatic Lubricating System

Tricolour light

Tricolour light

氮气平衡系统

氮气平衡系统

Oil-water separator

Oil-water separator

Work light

Work light

  • Laser tool setting gauge:The laser tool setting gauge can measure and detect the tool with the diameter as small as 0.003 mm at any point of the laser beam; the repeated accuracy can be ±0.1 μm in the specific environment; the level of protection is IP*8 in the rapid tool setting and breakage detection. (Continuous dive test)
  • On-line measuring apparatus:
    360-degree infrared transmission
    Level of protection: IP*8
    One-way repeated accuracy: 1.0μm
    In the machine detection process, 90% non-cutting time is saved, and the process control is improved, so that the non-benefit tool setting and workpiece aligning time is shortened. The workpiece scrapping caused by the aligning error is eliminated. The workpiece is accurately detected to reduce the offline detection non-cutting time after machining.
  • Manual tool setting gauge: High precision The manual tool setting gauge has the repeated positioning precision of 1μm, the direct driving contact mode and high parallelism, and can measure the small diameter tool.High leakproofness The manual tool setting gauge has the level of protection of IP67, is waterproof, oilproof and cutting fluid resistant, has good leakproofness and keeps high precision for a long time.
  • 链板式排屑机:能处理各类切屑,输送效率高,输送速度选择范围大。一体成型的链板组合强度高、配合精度准、动作安静稳定。扭力限制设定,能有效降低操作不当造成的损害。
  • Automatic fire extinguishing device:It has three start modes, i.e. automatic start, manual start and mechanical forced start. For the special fire extinguishing requirement in the enclosed space of the machine, the new automatic fire extinguishing device realizes the automatic fire detection and the automatic fire extinguishing for the machine and has working stability, reliability and safety.
  • Automatic safety lock:The safety door interlocking device adopts the individualized design to protect the personal safety to the maximum extent and prevent the moving parts from causing injuries to the users.
  • Air conditioner cooler for electrical cabinet:The installation of air conditioner cooler can keep the temperature in the electrical cabinet constant to effectively stabilize the operation of control system.
  • Optical ruler:Absolutely reciprocating detection optical ruler powerful in the high precision positioning. (it can be installed on X/Y/Z-axis)
  • Energy-saving and environmentally friendly oil mist collector:It has high filter efficiency and statically filters; it is stable and reliable, and has high maintenance cost and low noise; it has high safety, no spark, no high voltage risk and vulnerable components; it can rapidly collect and capture the oil mist and dust and greatly improve the working quality of the machine.
  • Cutting fluid cooling system:It prevents the cutting fluid from being deteriorated, and effectively controls the cutting fluid to offer what is required by the machine at the specified constant temperature to greatly improve the machining precision.
  • Fourth axis:It uses the high-precision gear for positioning to ensure that the partitioning precision is ±5 seconds. It has a precision structure assembled coupler not to float when partitioning.In combination with the fourth axis, it can machine multiple surfaces and reduce the non-machining time when the workpieces is loaded and unloaded.
Laser tool setting gauge

Laser tool setting gauge

On-line measuring apparatus

On-line measuring apparatus

Manual tool setting gauge

Manual tool setting gauge

链板式排屑机

链板式排屑机

Automatic fire extinguishing device

Automatic fire extinguishing device

Automatic safety lock

Automatic safety lock

Optical ruler

Optical ruler

Energy-saving and environmentally friendly oil mist collector

Energy-saving and environmentally friendly oil mist collector

Cutting fluid cooling system

Cutting fluid cooling system

Fourth axis

Fourth axis

Product Model HV-800L
Travel(XYZ) 800*500*500
Table size(mm) 1000*500
Spindle nose to table(mm) 120-620
Control system FANUC SIEMENS 828D FANUC SIEMENS 828D FANUC SIEMENS 828D
Spindle motor

biI12 /10000

 (11/15KW)

1PH8133 (12/25KW) biI8 /12000 (7.5/11KW) αiI 8 /15000 (9/15KW) ail12/12000(11/15KW) 1PH8131 (11/34KW) αiI 8 /15000 (18.5/22KW) 1PH8131 (11/34KW)
Three-axis servo motor
XY:bis 22/3000 (3.0KW)
Z:bis 22 B /3000 (3.0KW)
XY:1FK7084 (3.25KW) Z:1FK7084 (3.25KW) XY:bis 22/3000 (3.0KW) Z:bis 22 B /3000 (3.0KW) XY:aiF12/4000(3.0KW) Z:aiF22B/3000(4.0KW) XY:1FK7084 (3.25KW) Z:1FK7084 (3.25KW) XY:bis 22/3000 (3.0KW) Z:bis 22 B /3000 (3.0KW) XY:1FK7084 (3.25KW) Z:1FK7084 (3.25KW)
Spindle BT40
Spindle rate(rpm) 8000/10000 12000 15000
Drive system Direct-link
Spindle Coolant Type External Coolant
Diameter of spindle bearing(mm) Φ70/150
Spindle air seal Protect spindle lubrication,extend spindle life
Max. weight on table(kg) 800
Rapid(M/min) 30/30/30
Max. cutting(mm/min) 1-10000
Ball screw Φ40 P10,C3
Ball scres support type Precision bearing
Slide way type X/Y:linear ball guideway:45precision Z:linear roller guideway:45precision
Tool magazine SANJET
Specification BT40
Tool changing time(T-T)(sec) 2.4
Tool changing type Tool Arm Type
Capacity 24 tools
Max. tool weight 8
Max.tool Dia.(adjacent empty tool) 150mm
Balance system No Balance Weight / Servo Motor Direct Drive
Spindle Cooling System Body homothermic type spindle oil cooler, sensing the temperature at any time and being automatically adjusted
Auto lubrication system Pressurised positive displacement automatic oiler, automatically and uniformly distributing the lubricating oil
High pressure cooling system High Pressure Water Chip Removeval
Chip removal machine Spiral-type Chip Removal
Power required(Kva) 25
Air required(Kg/cm2) 6
Dimension(mm) 3750*2550*2700
Machine weight(Kg) 5700
*1. The specifications will be changed for the continuous improvement of models without prior notice; our company reserves all the right for the final explanation.
*2. For spindle motors and servo motors, β motors are optional. Contact the business agent of our company.
*3. Other type spindles and control systems can be custom-made.