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Home Products TV series TV-1600L/2600L

Base

  • Base is designed with T type one-piece box structure, reinforce the internal ribs and ultra wide span of linear guideway, ensure the machine with strong stability and machining precision in heavy cutting .

Saddle

  • The reasonable cavity structure inside the saddle and the structural design of the four external rails not only guarantee the structural strength, but also make all points of the table have enough supporting force during the operation.

Table

  • The super thick and super large table is placed on the saddle, the weight distribution is even, the rigidity and the bearing capacity are super strong, ensuring the machine tool four roller guide guideways fully supported, can withstand heavy cutting, and maintain the accuracy for a long time.

Column

  • The column has double wall structure and high rigidity, which can ensure the precision of heavy cutting.
  • The structure of intersecting rib plate and the design of super wide supporting surface make the inner part of the pillar can withstand heavy cutting at high speed.

Head Stock

  • The direct-link spindle is equipped with the head stock of the frame reinforcement design with high sensitivity, no belt noise and back clearance. The contact length between the head stock and the column is appropriate, and the golden ratio is adopted to provide the stable support of the spindle, greatly increasing the support area of the head stock, and the processing stability is excellent.

Three-axis guideway

  • X/Y/Z axis is equipped with heavy load linear roller guidewaysto improve the stability of movement.
    The guide is designed to be perpendicular to each other, giving consideration to the cutting force and the load of gravity. Improve machining performance and maximize rigidity.

Ball screw

  • Each ball screw is pretened to achieve the minimized hot deformation and the guaranteed permanent strength.

Nitrogen balance system

  • Z-axis uses the nitrous oxide balance system, which acts steadily and smoothly without shock;
  • The nitrogen balance system is particularly suitable for the high-speed finish of dies to improve the capacity and the working efficiency;
  • The high-pressure nitrogen-oxygen cylinder for nitrogen-oxygen recovery to save resources;
  • Nitrous oxide is inert gas, which is steady and hazard-free;
  • Even though the sudden power failure occurs without early warning, the headstock will not move down to ensure the tool life and the safety of workpieces.

Disc type magazine

  • Simple modular tool operation mechanism, accurate positioning, very low failure rate.
  • The maximum tool weight is 15kg, the maximum tool length is 350mm, and the maximum tool diameter (without adjacent knives) is 200mm
  • Switching time: 2.9 seconds


  • High-pressure backward flushing chip removal system:Two vertical motors are installed, one is used for backward flushing on two sides, and the other is used for the machine to directly cool the machined workpieces. The new backward flushing chip removal design is adopted to rapidly and thoroughly remove the chips attached to the inside of the machine. The high-pressure backward flushing chip removal system mainly carries away the machining heat generated in the chips to ensure the machining precision and the surface smoothness of the workpieces as well as the machine precision.
  • High efficiency screw rod chip removal:The strip, block and particle chips cut from the metallic and nonmetallic materials can be effectively removed, and the internal chips can be cleared in the machine.
  • Movable handwheel:The movable handwheel device is used, being convenient to operate and set.
  • Heat exchanger:The heat exchanger is used in the electrical box to ensure that the heat in the electrical box is extracted rapidly to maintain the temperature in the box and stabilize the operation of control system.
  • High-efficiency oil cooler:The high-efficiency oil cooler for the spindle effectively utilizes the recycling oil to take away the heat energy generated by the spindle running from the spindle through the refrigerating unit, so the spindle keeps operating at the normal temperature, thereby improving the machining precision, and ensuring the service life of the spindle.
  • Fully enclosed sheet metal:Black and white sheet metal integrated design shows the style and features; the integrity and leakproofness are good.
  • Tricolour light:The tricolour light is arranged at the conspicuous position of the machine. When the machine is out of order, the tricolour light gives warning to the operator.
  • Nitrogen Balance System:Z-axis uses the nitrous oxide balance system, which acts steadily and smoothly without shock; The nitrogen balance system is particularly suitable for the high-speed finish of dies to improve the capacity and the working efficiency; The high-pressure nitrogen-oxygen cylinder for nitrogen-oxygen recovery to save resources; Nitrous oxide is inert gas, which is steady and hazard-free; Even though the sudden power failure occurs without early warning, the headstock will not move down to ensure the tool life and the safety of workpieces.
  • il-water separator:The oil-water separator separates the oil from the mixture in the event of oil-water mixing, and ensures the quality of cutting fluid. The recovered oil can be reused to save the cost.
  • Work light:One explosion-proof light is reasonably arranged on the two sides of the machine to fully ensure adequate lighting and protect the eyes from strong light.
High-pressure backward flushing chip removal system

High-pressure backward flushing chip removal system

高效螺旋杆排屑

High efficiency screw rod chip removal

Movable handwheel

Movable handwheel

热交换机

Heat exchanger

高效能油冷机

High-efficiency oil cooler

全封闭钣金

Fully enclosed sheet metal

三色灯

Tricolour light

氮气平衡系统

Nitrogen Balance System

油水分离器

il-water separator

工作灯

Work light

  • Laser tool setting gauge:The laser tool setting gauge can measure and detect the tool with the diameter as small as 0.003 mm at any point of the laser beam; the repeated accuracy can be ±0.1 μm in the specific environment; the level of protection is IP*8 in the rapid tool setting and breakage detection. (Continuous dive test)
  • On-line measuring apparatus:360-degree infrared transmission Level of protection: IP*8 One-way repeated accuracy: 1.0μm In the machine detection process, 90% non-cutting time is saved, and the process control is improved, so that the non-benefit tool setting and workpiece aligning time is shortened. The workpiece scrapping caused by the aligning error is eliminated. The workpiece is accurately detected to reduce the offline detection non-cutting time after machining.
  • Manual tool setting gauge:precision of 1μm, the direct driving contact mode and high parallelism, and can measure the small diameter tool. High leakproofness The manual tool setting gauge has the level of protection of IP67, is waterproof, oilproof and cutting fluid resistant, has good leakproofness and keeps high precision for a long time.
  • Chain-type chip removal machine:The chain plate type chip removal machine can handle various cuttings, and has high conveying efficiency and wide selection range of conveying speed. The unibody chain plate has high combination strength, high fit precision and quiet and steady action. The chain plate type chip removal machine is provided with a torsion limit setting to effectively reduce the damage caused by improper operation.
  • Energy-saving and environmentally friendly oil mist collector:It has high filter efficiency and statically filters; it is stable and reliable, and has high maintenance cost and low noise; it has high safety, no spark, no high voltage risk and vulnerable components; it can rapidly collect and capture the oil mist and dust and greatly improve the working quality of the machine.
  • Cutting fluid cooling system:It prevents the cutting fluid from being deteriorated, and effectively controls the cutting fluid to offer what is required by the machine at the specified constant temperature to greatly improve the machining precision.
  • Automatic fire extinguishing device:It has three start modes, i.e. automatic start, manual start and mechanical forced start. For the special fire extinguishing requirement in the enclosed space of the machine, the new automatic fire extinguishing device realizes the automatic fire detection and the automatic fire extinguishing for the machine and has working stability, reliability and safety.
  • Optical ruler:Absolutely reciprocating detection optical ruler powerful in the high precision positioning. (it can be installed on X/Y/Z-axis)
  • Automatic safety lock:The safety door interlocking device adopts the individualized design to protect the personal safety to the maximum extent and prevent the moving parts from causing injuries to the users.
  • Fourth axis:It uses the high-precision gear for positioning to ensure that the partitioning precision is ±5 seconds. It has a precision structure assembled coupler not to float when partitioning.In combination with the fourth axis, it can machine multiple surfaces and reduce the non-machining time when the workpieces is loaded and unloaded.
激光对刀仪

Laser tool setting gauge

线上测量仪

On-line measuring apparatus

手动对刀仪

Manual tool setting gauge

Chain-type chip removal machine

Chain-type chip removal machine

节能环保油雾机收集器

Energy-saving and environmentally friendly oil mist collector

切削冷却系统

Cutting fluid cooling system

电控箱空调冷却机

Air conditioner cooler for electrical cabinet

自动灭火装置

Automatic fire extinguishing device

光学尺

Optical ruler

自动安全锁

Automatic safety lock

第四轴

Fourth axis

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